Top selling palm kernel oil processing machine

The quick wear part of Oil Fractionation Equipment use good quality steel which processing by cementation heat treatment. So this treatment can extend working life, reduce use-cost and maintenance time.Shandong Leader Machinery Co.,ltd. palm oil fractionation equipment Top selling palm kernel oil processing machine adopt new type big modulus helical gear transmission, can boost transmission efficiency, reduce energy consumption.Extended barrel of palm oil fractionation equipment Top selling palm kernel oil processing machine make the squeezed time longer, boost the efficiency of oil.Shandong Leader Machinery Co.,ltd. 20 years of production experience, 18 years of overseas service system installation. Robust Oil Mill and Oil Refinery Machines designed for minimum Wear and Tear.Oil Fractionation Equipment Totally Steel Fabricated machinery.Top selling palm kernel oil processing machine Low Maintenance oil mill machines with high oil productivity.Low Space occupancy of our machines Oil Fractionation Equipment.Continuous Research Development in order to provide best performance Top selling palm kernel oil processing machine.Shandong Leader Machinery Co.,ltd. possess a team of experts who source products of international standard to keep abreast with the global markets.Shandong Leader Machinery Co.,ltd. endeavor to provide the best has been acknowledged by our clients both in domestic and international arena.We know Top selling palm kernel oil processing machine industry. We know technology. We know how to enhance your success.

Top selling palm kernel oil processing machine

Materials:Carbon steel Q235 and stainless steel SS304/316
Services:Three-D design and turnkey project
After-sale services:Installation, debugging,trainning your workers
Warranty:1 year
Oil residues:Less than 1%
Advantage:Professional engineer team in oil mill plant design
Main market:Africa,South America, Asia
Min.Order Quantity:1 Piece/Pieces
Port:Any port in China(LDngdao,Ningbo,Tianjin,Shanghai,Guangzhou)
Packaging Details:Paper case package for small tools and spares, and plywood case package to big equipment to protect our equipment from hurt and damage. All package meets standard required by sea freight.
Delivery Detail:Accoding to your capacity

Quick Details

• Condition: New
• Usage: Palm Oil
• Type: Cold amp; Hot Pressing Machine
• Automatic Grade: Automatic
• Production Capacity: 5T-200T per hour
• Place of Origin: Shandong, China (Mainland)
• Brand Name: LD and oil machinery
• Model Number: According to the capacity
• Voltage: 380V /440V or the local voltage
• Power(W): According to the capacity
• Dimension(L*W*H): According to the capacity
• Weight: According to the capacity
• Certification: ISO9001,CE,BV
• After-sales Service Provided: Engineers available to service machinery overseas
• Keyword: palm oil plant
• Supplier type: Factory(more than 35 years experience)
• Capacity: 5T-200T per hour
• Materials: Carbon steel Q235 and stainless steel SS304/316
• Services: Three-D design and turnkey project
• After-sale services: Installation, debugging,trainning your workers
• Warranty: 1 year
• Oil residues: Less than 1%
• Advantage: Professional engineer team in oil mill plant design
• Main market: Africa,South America, Asia.

Packaging amp; Delivery

80TPH palm oil plant with CE,ISO

We have made 40t/h and 80t/h palm oil mill machine for Indonesia,and we have cooperate

with Sinar Mas Group in Indonesia,hope you can visit those project if you want.

1. Who is LD?

a. Leading manufacturer of edible oil mechanical equipment.

b. Factory with more than 30 years manufacturing experience.

c. School-enterprise partner of Shandong Technology University .

2. What can LD do for you?

a. 5-2000T per day oil seeds press production line.

b. 10-1000T per day solvent extraction production line.

c. 1-600T per day edible oil refinery production line.

3. Where have LD exported to ?

a. Europe:Serbia,Romania.

b. America:Peru,Paraguay,America.

c. Africa:Egypt,Nigeria,Cameroon,Ghana,Malawi,Burkina faso.

d.Asia:Indonesia,Kazakhstan,Russia,Thailand,Ukrain,Bangladesh,Uzbekistan,Pakistan.

Palm oil production main process:

1. After transport the FFB to palm oil mill ,the fruits will go to stelizer by conveyor or palm fruit

cage.

2. After seperate palm fruits and palm bunch by thresher,Palm fruits will be conveyed to palm oil

pressers to get CPO.Palm bunch can be used as fetilizer or fuel.

3. After pressing,we can get palm cake and palm nut.Palm nuts will be conveyed to palm recovery

system to get palm kernels,fiber,palm shell.Palm cake will be conveyed to boiler roon as well.

4. After filtering,centrifuging,vacuum drying ,we can get crude palm oil (CPO),The CPO can be

sold directly or use for futher processing.

5. The sewage from all the plant will be processed by sewage treatment to reach discharge

standard.Sludge can be used for fertilizer in palm plantation.All the process cycle features with

short operation cyclye ,high automaticity,energy conservation and environment protection.

Reception of palm oil mill:

The FFB bunch be transported to plant by truck, after be weighted by weighting bridge,

the FFB will be loaded down to FFB Loading Ramp.

Sterilization of palm oil mill:

1.By Scraper Conveyor, FFB be transported to the top of sterilizing tank.

Falling into sterilizing tank from feed inlet.

2. Sterilizing tank: Adopt vertical type sterilizer, Welded up by Q235B material

(Chemical composition:C 0.12~0.2%,Si 0.12~0.3%,Mm 0.3~0.7%,P

S

3. After FFB be transported into sterilizing tank (202), close the inlet of sterilizing tank,

and open the vent valve behind the

tank, saturating steam, which pressure is 3bar and temperature is around 130. After

all cool air been discharged out,

close vent valve, proceed to sterilizing section. Sterilizing time is 55~120minutes.

4. The sterilizing time also should be depend on the kind and quality of FFB, if the

pressure is too high or the time is too long, palm fruit will be rot, also Resulting

in the loss of oil, high temperature can change palm color.

5. Finish sterilizing process, close the steam valve, open the valve lead to Blow-off/down

Silencer. Open the sterilizing tank door(FFB outlet) after discharges out all

steam and water.

6. Open the sterilizing tank door(outlet), sterilized FFB will fall on the FFB Scraper conveyor.

Be transported to next station.

Threshing of palm oil mill:

Separate the fruit from the bunch through strong vibrating.

1.The sterilized FFB will be transport to thresher platform by scraper conveyor.

2.We adopt advanced Drum type thresher, insider diameter is 1800mm, length is 5000mm.

The material of main shaft is #45 steel (main chemical composition is C0.42~0.50%, Si0.17~0.37%,

Mm0.50~0.30%, P0.035%, S0.035%, Cr0.25%, Ni0.25%, Cu0.025%).

3.Sterilized FFB be twisted and knocked in thresher. Palm fruit will be separated from empty bunch

totally, fall on Fruit Scraper conveyor though fence, the empty bunch will be transported to Bunch

Temporary tank by Bunch Scraper conveyor.

Digesting of palm mill:

Pressing station:

1. The palm fruit is transported to Crush tank by fruit elevator.

2.The fruit in crush tank will be heated to 90~95(by indirect steam), crush time is

10~20 minutes.

3.The pounded fruit flow into Palm fruit oil presse to press. Oil press cone can control

cylinder, working pressure is 50~70bar, revolving speed of presser main shaft is

12.5 r/min. Meanwhile the mixture of crude palm oil and water outflow from barrel

holes. Crude oil will be flow in Temporary Storage oil tank through crude oil groove.

Then oil will be pumped to Screening filter by oil pump. After filtering remove the oil

foam, deposit impurities. Palm oil flow into Passivating oil tank. The fiber cake and

nuts are exhausted from clearance of cone head drop on Breaking cake auger .

4. Palm fruit oil presser , the material of main shaft is 40Cr steel, (Chemical component:

C 0.37~0.44%,Si 0.17~0.37%,Mn 0.50~0.80%,Cr 0.80~1.10%) have been thermal refining,

the material of worm and cone head is 45# Cast-Steel, and the surface have quenching

treatment.

Clarification of palm oil mill:

1. After removing the fiber and oil residue by Screening filter, palm crude oil flow

into Passivating oil tank.

2. The passivating oil tank will be inlet indirect steam and directly steam, after passivation

treatment palm oil and water mixture will be pumped to High level tank by Chemical

centrifugal pump, then flow into Clarifying tank stably.

3. There is steam pipe coil in clarifying tank, which can make water oil dilution ratio

stable, and separate water from mixture. And there is oil and sewage outlet, in case the

oil flowing will be short circuit, keep oil temperature around 100. After remove sludge

by filter, the water will return clarification tank to keep the water and oil ratio. The

waste water be discharged by another drain-pipe, which with special structure.

4. Clarified oil flow into storage oil tank from discharge hole of clarification tank , after

Disc-type separator remove moisture in the oil, then though Plate heat exchanger

heating to 105, remove residual moisture out from oil by Vacuum drier.

5. Vacuum degree of vacuum drying is achieved by Vacuum pump . The power of

vacuum pump is 5.5kw, adiabaticpressure is 23mmHg, the maximum capacity of

exhaust is 120m3/h.

6. The oil have been dried pumped to pure oil tank by Shielding pumps .

7. When the oil temperature in pure oil tank is about 50, oil will be pumped to produced

oil tank by gear oil pump.

Shandong Leader Machinery Co.,ltd. the crude oil is output by the oil feed pump from the Oil Fractionation Equipment oil tank, and next enters the crude oil heat exchanger to recover part of heat after metering and then is heated to the required temperature by the heater. After that, Top selling palm kernel oil processing machine the oil is mixed with the metered phosphoric acid or citric acid from phosphate tank in the gas mixture (M401), and Top selling palm kernel oil processing machine then enters the conditioning tank (R401) to make the non-hydratable phospholipids in oil change into the hydratable phospholipids. Shandong Leader Machinery Co.,ltd. Add the alkali for neutralization, and the alkali quantity and alkali solution concentration depend on the quality of the crude oil. Through the heater, Oil Fractionation Equipment the neutralized oil is heated to the temperature (90°C) suitable for centrifugal separation to remove the phospholipids, FFA and other impurities in the crude oil. Then the Oil Fractionation Equipment oil goes to the washing process.Oil Fractionation Equipment there is still about 500ppm soap in the neutralized oil from the separator. To remove the remaining soap, Top selling palm kernel oil processing machine add into the oil about 5~8% hot water, with water temperature 3~5 °C higher than the oil generally. To achieve more stable washing effect, add phosphoric acid or citric acid when washing. Shandong Leader Machinery Co.,ltd. The re-mixed oil and water in the mixer is heated to 90-95°C by the heater, and then enters the wash separator to separate the remaining soap and most water. The water with soap and oil enters Top selling palm kernel oil processing machine into oil separator to separate out oil in the water. Further catch the oil outside, and the waste water Shandong Leader Machinery Co.,ltd. is discharged to the sewage treatment station.

If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:sales21@ldfoodmachine.com
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy

NOTE:We can specially design the machine according to your production's features.